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April 26, 2025 Leftovers

Cubano Crunch Wrap on the Traeger Flatrock

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The Perfect Use for Leftovers: Smoky, Cheesy, Crunchy Goodness All Wrapped Up

Sliced Cubano Crunch Wrap showing layers of ham, pulled pork, melted cheese, pickles, mustard, and kettle chips.
The finished Cubano Crunch Wrap delivers the perfect bite—smoky pork, melty cheese, tangy pickles, mustard, and that signature kettle chip crunch.

When you’re looking for a way to use up those amazing Traeger leftovers—like the Kurobuta ham from your Easter cook or that smoky pulled pork from last weekend—this Cubano Crunch Wrap on the Traeger Flatrock is exactly what you need. It’s crunchy, cheesy, packed with flavor, and totally customizable for each person in your family. Even better? It uses what’s already hanging out in your fridge or freezer, making it an easy, weeknight-friendly option with serious wow factor.

Why This Cubano Crunch Wrap Is a Game-Changer

Cubano sandwiches are already one of the best flavor combos out there—salty ham, smoky pork, sharp mustard, pickles, and Swiss cheese. But we decided to give this classic a backyard twist by turning it into a griddled crunch wrap cooked hot and fast on the Traeger Flatrock Griddle.

Instead of a crispy tostada shell as the crunch layer (like a typical crunch wrap), we used kettle potato chips for a fun, flavorful swap. The chips hold up well to the heat and give just the right texture inside the melty, cheesy wrap. You get all the bold flavors of a Cuban sandwich, plus that satisfying crunch, all sealed inside a perfectly toasted tortilla.

Ham, Swiss cheese, pickles, and mustard layered on a tortilla for the base of a Cubano Crunch Wrap.
Build the flavor foundation with tangy mustard, smoked ham, pickles, and melty Swiss—just like the classic sandwich.
Cubano Crunch Wrap being assembled with pulled pork, kettle chips, cheese, ham, and pickles on a large tortilla.
Start with a giant tortilla and layer on pulled pork, ham, pickles, mustard, cheese, and kettle chips for a bold, flavor-packed filling.

If you’ve seen the viral crunch wrap trend floating around social media lately, this is our smoky, backyard take on it—and it might just become your go-to use for leftover Traeger meats.

Inspired by Classic Cuban Sandwiches—with a Crunchy Twist

As a dad, teacher, and year-round backyard cook here in Colorado, I’m always on the hunt for meals that are easy, fun, and family-approved. This wrap checks every box. It’s:

  • Easy to customize for each person’s tastes
  • A great way to use up leftovers (hello, no food waste!)
  • Quick to cook on the griddle—done in about 10 minutes
  • Packed with smoky, melty, crunchy goodness

We freeze leftover Traeger-cooked meats like brisket, ham, and pulled pork in sandwich-sized zip-top bags, so they’re always ready for meals like this. And let me tell you—pulled pork is almost always better the next day (or later) because the flavors have time to meld and intensify.

Crispy Cubano Crunch Wrap cooked on the Traeger Flatrock, resting on a cutting board before slicing.
Once perfectly golden on both sides, the Cubano crunch wrap cooked on the Traeger is ready to slice and serve—crispy outside, melty inside.

The Ingredients You’ll Need for a Cubano Crunch Wrap

Here’s what you’ll need to make one Cubano Crunch Wrap:

  • 1 large burrito-size tortilla (the biggest you can find)
  • 1 fajita-size tortilla (for the top layer)
  • 4 slices Swiss cheese
  • 4 tablespoons shredded mozzarella or Mexican blend cheese
  • 1 tablespoon yellow mustard
  • 1/2 cup leftover pulled pork (Snake River Farms Kurobuta pork works great!)
  • 1/2 cup leftover smoked ham (also SRF Kurobuta ham)
  • 1/4 cup chopped or sliced pickles– we used these amazing ones from Cleveland Kitchen
  • 1/2 cup kettle potato chips

Optional: Add hot sauce, spicy mustard, or pickled jalapeños for extra kick.

Ingredients for a Cubano Crunch Wrap including pulled pork, ham, Swiss cheese, shredded cheese, pickles, mustard, and kettle chips.
Leftovers come together to shine—Snake River Farms pulled pork and ham, sharp mustard, tangy pickles, gooey cheese, and crunchy kettle chips.

The Cubano Crunch Wrap Process, Step-by-Step

Heat and Frizzle the Meat

  1. Preheat your Traeger Flatrock Griddle to medium-high heat.
  2. Add your leftover pulled pork and ham directly onto the griddle.
  3. Frizzle the meat, letting the edges crisp up a bit. This adds extra flavor and texture.
  4. Set the meat aside.

Build Your Wrap for Maximum Crunch

  1. Lay out your large tortilla on a cutting board.
  2. Spread the mustard in the center.
  3. Layer on Swiss cheese slices and shredded cheese.
  4. Add the frizzled pork and ham.
  5. Sprinkle on the chopped pickles.
  6. Top with kettle potato chips—this is your crunch factor!
  7. Place the smaller tortilla over the top.
  8. Carefully fold the edges of the large tortilla up and over to seal.

Toast to Golden Perfection on the Traeger Flatrock

  1. Place the assembled wrap seam-side down onto the Flatrock griddle.
  2. Cook for 2-3 minutes until the seam is sealed and golden brown.
  3. Flip and cook the other side until crispy and the cheese is fully melted.
  4. Remove from heat, let rest for a minute, then slice and serve.

Why the Traeger Flatrock Griddle Makes This Recipe Shine

The Traeger Flatrock Griddle is perfect for crunch wraps like this because it provides even heat, plenty of space, and that ideal hot surface for sealing and toasting tortillas without burning them. Plus, the flat surface is awesome for frizzling meats, giving you that crispy edge that makes leftovers taste even better. You cannot go wrong in making a Cubano Crunch Wrap on the Traeger.

Assembled Cubano Crunch Wrap seam-side down on the Traeger Flatrock griddle, toasting to golden brown.
Press and toast the wrap on the Traeger Flatrock griddle to seal the edges and get that crispy, golden crust started.

Whether you’re making one wrap or feeding a crowd, the Flatrock makes it easy to crank out these Cubano Crunch Wraps fast, with perfect golden results every time.

Make It Your Own Cubano Crunch Wrap: Easy Substitutions and Add-Ins

The best part about this recipe is how versatile it is. Here are a few ways to change it up:

  • Use leftover brisket or chicken instead of pork.
  • Swap the Swiss cheese for provolone or cheddar.
  • Add pickled jalapeños or banana peppers for heat.
  • Try spicy mustard or Dijon instead of yellow mustard.
  • Mix in hot sauce or a drizzle of Bachan’s BBQ sauce.

Your kids not into pickles? Leave them out. Want extra cheese? Go for it. This is one of those meals that you can easily tweak to make everyone at the table happy.

Alternate Recipes to Try Next

If you loved this Cubano Crunch Wrap, here are some other great leftover-friendly recipes to check out on the blog:

  • Pulled Pork Egg Rolls
  • Traeger Pulled Pork
  • The Ultimate BBQ sandwich
  • Pulled Pork Baked Potatoes

Products Used in This Cook:

  • Traeger Flatrock Griddle
  • Snake River Farms
  • Cleveland Kitchen Pickles

Make these Crunch Wraps Tonight: Your New Favorite Way to Use Leftovers

Leftover meats never looked so good. This Cubano Crunch Wrap on the Traeger Flatrock takes the best of your weekend cooks and turns them into a crispy, cheesy, handheld dinner that comes together in minutes. With the flexibility to adjust for every eater in your family and the smoky flavor that only your Traeger can deliver, this wrap is bound to make it into your regular dinner rotation.

Give it a try—before you doubt the kettle chips inside—and let us know how you customize your version!


Sliced Cubano Crunch Wrap showing layers of ham, pulled pork, melted cheese, pickles, mustard, and kettle chips.

Cubano Crunch Wrap on the Traeger Flatrock

thisjewcanque
This Cubano Crunch Wrap on the Traeger Flatrock is the ultimate way to use up leftover pulled pork and smoked ham. Packed with smoky meats, melty Swiss cheese, pickles, mustard, and crunchy kettle chips, this griddled wrap is crispy on the outside and full of bold, melty flavors inside.
Print Recipe Pin Recipe
Prep Time 5 minutes mins
Cook Time 10 minutes mins
Total Time 15 minutes mins
Course leftover, sandwich, Snack
Cuisine American, bar food, fusion, trending
Servings 2

Equipment

  • Traeger Flatrock griddle
  • Spatula or griddle press
  • Sharp knife for slicing

Ingredients
  

  • 1 large burrito-size tortilla
  • 1 fajita-size tortilla for the top layer
  • 4 slices Swiss cheese
  • 4 tablespoons shredded mozzarella or Mexican blend cheese
  • 1 tablespoon yellow mustard
  • 1/2 cup leftover pulled pork Snake River Farms Kurobuta suggested
  • 1/2 cup leftover smoked ham Snake River Farms Kurobuta suggested
  • 1/4 cup chopped or sliced pickles
  • 1/2 cup kettle potato chips
  • Optional: hot sauce spicy mustard, pickled jalapeños for extra heat

Instructions
 

  • Preheat your Traeger Flatrock Griddle to medium-high heat.
  • Add leftover pulled pork and ham directly to the griddle. Frizzle the meat until edges are crispy. Set aside.
  • On a cutting board, lay out the large tortilla. Spread mustard in the center.
  • Layer Swiss cheese slices, shredded cheese, frizzled pork and ham, pickles, and kettle chips.
  • Place the smaller tortilla on top of the fillings. Fold the edges of the larger tortilla up and over to seal the wrap.
  • Place the wrap seam-side down on the Flatrock griddle. Cook for 2-3 minutes until golden brown and sealed.
  • Flip and cook the other side until crispy and cheese is melted through.
  • Remove from heat, rest for 1-2 minutes, slice, and serve hot.

Notes

Freeze leftover Traeger meats like ham, pulled pork, and brisket in sandwich-sized zip-top bags for easy meals like this.
Pulled pork often tastes even better the next day after flavors have time to meld.
The kettle chips add a fun, unique crunch layer—try different chip flavors like jalapeño or BBQ for a twist.
Customize for each eater by swapping out meats, cheese types, or adding extra toppings like jalapeños or spicy mustard.
Keyword crunch wrap sandwich, cubano crunch wrap, cubano sandwich, Traeger crunch wrap

Categories: Leftovers Tags: Cubano crunch wrap, Cubano on the Traeger, Cubano sandwich, leftover Traeger meat, pulled pork sandwich, Traeger crunch wrap, Traeger sandwich, trending sandwich

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Sliced Cubano Crunch Wrap showing layers of ham, pulled pork, melted cheese, pickles, mustard, and kettle chips.

Cubano Crunch Wrap on the Traeger Flatrock

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